There are many production steps for a hat, from a piece of fabric to a finished product. The planning and implementation of quality inspection standards for custom-made hat manufacturers can effectively reduce the occurrence of defective hats and waste products, interpret products with quality, and treat customers with integrity.
Custom-made hat manufacturer quality inspection standard-hat type inspection (appearance):
1. The shape of the hat should be the same as the sample. The height of the hat body should be the same on the left and right sides, and the body should be symmetrical.
2. The lower mouth of the cap body is straight (especially the eyebrow corner of the cap). There shall be no bulging, degumming, glue seepage, wrinkling, etc. on the lining part of the cap body.
3. The front piece is full and does not wrinkle or concave waist. The tops of the hats must meet at one point, without sharp corners, and no chrysanthemum tops (six-piece hats, octagonal hats, etc.).
4. The splicing of the cap top and the cap wall is naturally tight and suitable without detailed edges and corners (except for some cap types), and the double needles are not wrinkled (basin caps, military caps, etc.).
5. If there is a need for embroidery and printing, the size, shape, and color matching of the embroidery printing should be consistent with the confirmed sample; the embroidery has no bottoming, thread breakage, and the front and back threads should be cleaned. The printing should have no color matching, smooth surface and no cracks (except for cracked printing).
6. The material, color and collocation of the fabric should be consistent with the confirmed sample. And there is no chromatic aberration, fabric flaws, and stains.
7. The cover seam strip, sweat band, cap button, main label, washing label, etc. must be consistent with the confirmed sample.
Quality inspection standards for custom-made hat manufacturers-sewing and process inspection:
1. The stitch length must be kept between 3cm/10-12 stitches;
2. Hats generally have sweat bands. There are two types of non-woven paper in sweat bands: 70g and 85g. The color is generally white, not yellowing;
3. The seal at the mother and daughter tape is generally at the outer mouth;
4. When pulling the sweat belt, you must wear it flat; no cracks, especially the visor part, and the stitch size of the visor thread part should not be too large;
5. The top button has three corners and two corners. Generally, there are more three corners, and generally they must be able to withstand at least 15 pounds of pulling force;
6. The rusty eye must be pierced, and its color is generally required to be consistent with the main color of the hat;
7. The middle part of the front of the hat generally has embroidery and PVC labels; its position requirements are generally 2cm-2.5cm on the lower mouth, centered on both sides, if it is embroidery, the color must meet the requirements and the thread must not be left. If it is a PVC label , It is required that its size must meet the requirements, and there should be no warping, defects, etc.
8. The seam parts must be flat during ironing. The temperature is generally required to be 105 degrees -110 degrees, and the time is generally 7s-8s.
9. The ring diameter of the hat must be correct;
10. When putting on the visor, its position must be centered and not skewed.
11. The corners of Velcro are generally required to be trimmed to rounded corners.
Flat-edge baseball cap custom Transformers LOGO
Custom-made hat manufacturers quality inspection standards-packaging inspection:
1. The shape of the cap after ironing should be exactly the same as the confirmed sample. The cap and the seam strips of the cap should not be wrinkled. There is a hard lining to make the hat. The hard lining needs to be ironed. There should be no heights on the left and right sides of the cap body. Straight, there must be no distortion.
2. The pressure of the shaped hat, especially the papyrus hat, should be moderate when ironing, and the papyrus of the hat body should not be flattened.
3. The ironing temperature needs to be suitable, and there should be no aurora, (especially for polyester fabrics) hot yellowing. The main label and washing label should be worn flat, and there should be no wrinkles or scalding.
4. The hanging method of the qualification certificate and price tag, and the position must be consistent with the order requirements. The quantity and ratio of each box should be consistent with the packing list.
